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Software Based Inspection Solutions

Software Based Inspection Solutions

  1. BeamTool 10: FMC/TFM Technique Design Tools
  2. Assisted Analysis Software: Platform for UT Data Analysis

Software: Advanced FMC/TFM Technique Design Tools

  • Added functionality to Eclipse Scientific’s BeamTool software to optimize FMC/TFM based technique design
  • Fast simulation of TFM image of small “point” target throughout imaging domain – so called Point Spread Function (PSF)
  • Size, shape and amplitude of PSF mapped throughout chosen imaging region, quantify how well focused TFM image will be
  • Helps to estimate expected sizing accuracy of technique

Software: Assisted Analysis Platform

  • Software Platform to leverage developed post processing algorithms (ex. Shannon information processing) for custom and standard inspection applications
  • Minimizes operator’s errors (missing indications, false calls) specifically for inspections with challenging geometries
  • Decrease analysis time ideal for general Weld Inspection for large inspection campaigns

Assisted Analysis Platform – General Weld Inspection

  • Software for semi-automated analysis of ultrasonic data
  • Corrected to geometry views (folding) with correct overlay imported from BeamTool
  • Excluding data outside of regions of interested (weld volume & HAZ)

Assisted Analysis Platform – General Weld Inspection

  • Common codes (ASME, ISO, AWS) algorithmically for detection and sizing, acceptance criteria automatically applied, defect table generated by software
  • Analyst reviews software generated defect table, remove false calls and geometric indications
  • Reports auto-generated
  • Merged projection views, polygon image gating and beam folding for complex geometries supported
  • Anomaly detection (Shannon Information) view implemented, limit false calls
  • Up to 5 x time savings in analyzing scan files

Assisted Analysis Platform – Beam Folding for Inspection in Axial Direction

  • True to geometry folding facilitates analysis for characterization and sizing
  • Provides major advantage for seam weld/ERW weld inspection
  • Removes imprecision in positioning flaws through wall on axial pieces

Highlights of Projects

Phase Coherence Imaging (PCI) Based Applications
Application Based On Auto Highlighting Scan Data Anomalies
FMC/TFM Based Inspection Applications
Phased Array Based Inspection Applications
Wind Turbine Blade and Main Shaft Inspection Applications

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